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With a share of 25 to 30 percent of all machining processes, drilling and deep hole drilling play an important role in the production of machined parts. VibroCut ultrasonic significantly improves productivity, process reliability and quality in drilling and deep hole drilling processes. Benefit from the innovative technology and increase the efficiency of your production.
The VibroCut ultrasonic tool holders
set the drilling tool in a precise ultrasonic movement, which modifies both the process kinematics and the mechanisms of action during chip formation. The ultrasound significantly reduces friction. This not only ensures less tool wear, but also improved chip removal, which improves the stability of the drilling process.
The ultrasonic movement also generates material-specific effects that reduce the strength of the material to be machined, making it easier to cut. As a result, machining forces are reduced by more than 50%, which significantly improves process reliability and increases productivity by increasing the cutting values.
The ability of VibroCut ultrasonic tool holders to ensure constant and stable performance parameters even under high loads is a unique feature of the technology.
An integrated sensor for measuring the ultrasound and a highly dynamic control system ensure exact control and maximum precision throughout the entire drilling process. This combination of innovative technology and precise control enables a significant increase in process reliability and efficiency during drilling and deep hole drilling.
VibroCut ultrasonic combines strength and precision.Thanks to its enormous power, high amplitudes are achieved and even larger tools are set in ultrasonic motion.The video shows the drilling of an aluminum alloy. The ultrasound reduces the machining forces and thus enables an increase in feed rate and significant time savings.
With VibroCut ultrasonic, users benefit from a wide range of advantages that significantly increase the efficiency, precision and cost-effectiveness of drilling and deep drilling processes. The ultrasonic assistance reduces process forces, which increases cutting values and enables higher productivity and cost-effectiveness to be achieved.The reduction in friction ensures longer tool life. Process reliability is also significantly increased, particularly when machining difficult-to-cut materials.
The reduced process forces ensure an improved centerline and better component quality during deep hole drilling. At the same time, the friction between the chip and shank is reduced, resulting in reliable chip removal without chip jamming, which significantly increases process reliability during deep hole drilling.
VibroCut ultrasonic can be installed in both new and existing machines. The advantages enable a return on investment of less than one year in many applications.
